Painted Nylon and Moisture Absorption

One of the articles on this website that garners the most attention is Understanding Nylon and Moisture. Recently, a reader posted an interesting question that I had not thought of. The reader asked if painting a nylon part would stop the nylon from absorbing moisture and thus prevent the change in properties inherent in the moisture absorption process.

I had never thought of this before and a google search revealed no answers to this question. I have a large amount of nylon processing and technical information from DuPont and this subject is not discussed.

So, I set about running my own experiment.

I thought that the best way to test this would be to perform tensile strength testing on test bars molded from Nylon. The tensile strength of nylon drops significantly as the material absorbs moisture from the atmosphere. The tensile strength is acting as a stand-in for the moisture content because measuring the moisture content directly in parts is difficult.

I molded test specimens from an unfilled Nylon 6. I placed 3 specimens in a 4 mil plastic resealable bag right after molding. This bag was then put inside another bag. Another 3 specimens were not sealed up after molding, and yet another set of specimens was painted.

I spray painted the specimens with Krylon Fusion spray paint that is made for plastic. The can says that you can use it on any type of plastic. I coated the bars very well right after molding. I got a few runs because I wanted to get a thick coating on them.

I ended up putting the moisture conditioned bars and the painted bars in a container with water in the bottom to speed up the moisture conditioning.

I let the test specimens’ condition for 24 hours and set about testing them for tensile strength. I ran the tensiles on an Instron machine at 2 inches per minute cross-head speed. Here are the results:

Dry as molded specimens – 10,900 psi (75.4 Mpa)

Moisture Conditioned unpainted specimens – 8,660 psi (59.7 Mpa)

Painted and moisture conditioned specimens – 9100 psi (62.8 Mpa)

It does not appear that the paint coating protected the specimens from moisture absorption although it may have slowed down the moisture absorption. The moisture conditioned bars show a 20.6% reduction in tensile strength but the painted bars show a 16.5% reduction.

My theory is that the paint is permeable to moisture and allows some moisture to penetrate the nylon through the paint.

It is also possible that the coating itself is artificially adding tensile strength to the test specimens but it is a pretty thin coating. The paint added 0.0035 inches to the thickness of the test specimens on average. This additional thickness was accounted for in the calculations. If the additional 440 psi of tensile strength was the strength of the paint coating that would mean that the paint tensile strength is 251,000 psi which is unlikely.

Based on this study, I would suggest that the idea of painting nylon in order to keep it from absorbing moisture is plausible. There may be some paints that would be much more impermeable to moisture than what I used. I am not a paint expert by any means. It might also be possible to achieve this by over-molding another material over a nylon part or coating a nylon part with some type of ceramic coating like Ceracote.

The key would be to coat these parts quickly after molding. Nylon absorbs moisture so fast that if you waited for 12 hours to coat the parts, it would be too late. You could however dry the parts and then coat them.

The results of this experiment were not as open and shut as I had hoped but I hope that it gives you a little insight.

Nylon 66 Supplies Are Tight And Expected To Remain So

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If you have not already seen price increases on nylon 66, you will soon. Nylon 66 is in tight supply and prices are increasing anywhere from $.10-$.50/lb depending on the grade.

There have been seven force-majeures declared on nylon 66 in 2018. The shortage is being caused by a shortage of adiponitrile (ADN) which is an ingredient used to make nylon 66.

Believe it or not, some of the reason for the shortage stems from Hurricane Harvey which hit the Texas gulf coast in August of last year. There are only 4 plants in the world that make ADN. Two of the plants are on the Texas gulf coast and they both went down before the hurricane hit. These plants don’t just turn back on with a switch, it takes a lot of time to get them started back up and up to full production.

The other factor is increasing demand for nylon 66. This is partly because of the improved US economy and partly because of light-weighting efforts being carried out by the auto industry which is causing a lot of parts that were previously make of metal to be switched to lighter engineering thermoplastics like nylon.

At some point, reduced supply and increased demand clash and unfortunately, we have passed that point.

It will likely take several years for more supply to come on line, in the meantime expect higher prices and longer lead times.

One option that some processors might explore is switching to nylon 6. Nylon 6 has reduced heat resistance but has higher impact and better surface appearance. Nylon 6 supplies are not great either but it is not as tight as 66. I have not seen any nylon 6 price increases this year as of yet. If a lot of people switch their nylon 66 applications to 6, we could see supply become very tight on 6 as well.

Why do we Call it Nylon Anyway?

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Originally published March 2, 2016

Did you know that Parmesan cheese is trademarked and refers only to cheese produced in a specific region of Italy? It is illegal in Europe to call cheese produced outside 5 specific Italian provinces Parmesan. There has never been any Kobe beef sold in the United States. Kobe is a Japanese trademark and refers to beef specifically from Japan’s Hyogo Prefecture, even though every restaurant in Las Vegas serves it. How about Balsamic Vinegar? Oh, you get the idea.

We have a bad habit of ignoring these food trademarks in the United States although in recent years, the Champagne trademark seems to be respected a bit with all of the products not from Champagne France being called sparkling wine instead.

How about Nylon? A number of chemical companies all around the world call their product Nylon but what is Nylon? Is it a chemical name? No, the chemical name is polyamide. Why is all polyamide referred to as Nylon? Is this another violation of someone’s valuable trademark?

Actually the term nylon is not trademarked even though DuPont did coin the term. It’s an interesting story.

Continue reading “Why do we Call it Nylon Anyway?”

Nylon -vs- Polyester

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Boxing in heals?

Although nylon 6/6 is much more commonly used than polyester (PBT) for injection molding applications, you might be surprised that these materials are relatively similar in properties.

There are, however, a few differences that might make one or the other better for a particular application.

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Understanding Nylon and Moisture

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Nylon is one of the oldest and most commonly used thermoplastics but there still seems to be a lot of confusion about properly drying nylon and in general about how nylon is affected by moisture. Moisture in the raw material causes many processing issues and part failures and the affects that moisture has on molded parts seems to confound people as well. I hope in this article to clear some of this up.

Continue reading “Understanding Nylon and Moisture”